INDUSTRIAL FLOORING

IF 19 EP

SELF-SMOOTHING EPOXY FLOOR SYSTEM

DESCRIPTION

A specialist applied, self-leveling, epoxy resin floor finish combining outstanding wearing properties with chemical resistance and decorative properties. Ideally suited in areas where a seamless, joint free finish is required and maximum cleanliness is essential. Laboratories, clean rooms, and general light industry are just some of the environments that can benefit from this system.

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FEATURES

Hard wearing - durable with low maintenance costs
Resistant to a wide range of chemicals and liquids
Seamless - easily cleaned to maintain high standards of hygiene
Self-smoothing properties provide a flat high gloss finish
Conforms to the overall migration standards laid down in 21 CFR 175-300 of US - FDA certified by CFTRI

STANDARD COLURS

Available to any standard RAL Card upon request

SURFACE PREPARATION

It is essential that IF 19 EP is applied to sound, clean and dry surfaces to ensure maximum adhesion. IF 19 EP is designed for use as a thin coat application.

NOTE : Thin coatings will reflect the surface texture of the substrates and as such high spots may lead to premature wear of the coating, thus surface preparation techniques should be chosen appropriately. The ideal substrate for application is a flat, lightly textured, clean concrete surface.

SUBSTRATE PREPARATION

The concrete surface must be hard, sound and free of dust and other barrier materials such as paint, lime coatings, plaster, curing agents, laitance, adhesive residues etc., that will inhibit adhesion to the substrate.

Use a suitable degreaser to remove polish, wax, grease, oil and similar contaminating substances prior to mechanical preparation. Contaminated concrete surfaces should be mechanically prepared, either by scabbling, grinding or contained shot blasting equipment or similar, and be vacuumed clean prior to applying IF 19 EP. Overwatered or otherwise weak concrete surfaces must also be suitably prepared down to sound, solid concrete by mechanical methods. Dust and other debris should be removed using vacuum equipment.
NOTE : Any joints or cracks in the concrete base where differential movement is anticipated e.g. movement joints, should be brought through to the finished surface. New concrete slabs must be allowed to cure for at least 14 days.

PRIMING

All areas to be treated with IF 19 EP must first be primed with CLI IF 3 E Solvent Free Epoxy Primer. One or more coats of primer may be required depending upon the condition and porosity of the concrete substrate. High porosity substrates may be revealed after preparation and will be evident by their rapid suction and absorption. If in doubt use two coats of CLI IF 1 E Solvent Free Epoxy Primer. Poorly primed surfaces may lead to blistering or pin holing in the cured resin.

MIXING

The individual contents of the IF 19 EP should be thoroughly stirred before being mixed together. Mix part D with part A Ensure smooth mixing. the entire contents should be pored into a large mixing vessel to incorporate the part C and part C.The four materials are mixed thoroughly with a spiral mixing paddle in a slow speed drill. The mixing of all the four should continue until a consistent homogeneous mix is achieved. One or more packs may be mixed simultaneously to ensure a quick rate of installation.
NOTE: Once mixed, the IF 19 EP will generate heat and lose working time if it is left in the mixing container or otherwise kept in bulk.

APPLICATION

The mixed IF 19 EP material should be applied to the prepared and primed surface without delay using a trowel or depth set rake to achieve the desired thickness. As soon as the IF 19 EP has been laid and as work progresses, the surface should be gently rolled with a spiked roller in order to release any entrapped air from the mix also to blend out any trowel marks. The work area should be protected during the installation process and during the initial curing time to ensure that no debris can contaminate the surface of the resin, as this will lead to unwanted blemishes in the hardened, cured surface.

LIMITATIONS

IF 19 EP should not be applied to floors that are known to have rising moisture or have relative humidity of greater than 75% at the time of application. These products should not be applied in temperatures less than 10ºC or where the ambient relative humidity is greater than 85%. Should it be determined that moisture is present in the concrete then the entire surface should be treated with CLI DPM Surface Damp Proof Membrane mixed and applied in accordance with the recommendations in the CLI product data sheet. Once the mixed material has exceeded its pot life, the viscosity and the characteristics of the product will change and any unused product should be discarded at this time. Do not steam clean or use hot water above 55ºC to wash the surface.

NOTE : All products are manufactured under strict Quality Assurance procedures, however it is recommended that where colour consistency is essential, wherever possible, products from one batch should be used.

CLEANING

IF 19 EP can be removed from tools and equipment by using CLI RTC 100 immediately after use. Any hardened material will need to be removed mechanically.

PROPERTIES

The values shown are typical of results obtained in the laboratory at 27 ± 1ºC. Actual performance values obtained on site may vary from those quoted.

PHYSICAL PROPERTIES

Pot life

30 mins

Initial hardness

24 hours

Full cure

7 days

Bond strength

> 1.5 N/mm²

Compressive strength

70 N/mm²

Flexural strength

31 N/mm²

Tensile strength

23 N/mm²

Shore D Hardness

> 70

COVERAGE ESTIMATES

Pack size

Coverage

16kg

Approximately

Part A 3.80kg

4.70 m² @ 2 mm

Part B 1.70kg

thick

Part C 10kg


Part D 500g


Mixed Density

1.62 - 1.67 gm/cc

11kg

Approximately

Part A 3.80kg

7.5 m² @ 1 mm

Part B 1.70kg

thick

Part C 5kg


Part D 500g


Mixed Density

1.45 - 1.50 gm/cc

NOTE : These figures are theoretical, due to the wastages and the variety and nature of substrates practical coverage figures may be reduced.

STORAGE AND SHELF LIFE

IF 19 EP has a shelf life of 12 months if kept in a dry, store between 5ºC and 30ºC in the original unopened containers. The product should be protected from frost, away from direct sunlight and sources of heat.

CHEMICAL RESISTANCE

IF 19 EP is resistant to a wide range of liquids and chemicals, for specific information please refer to the following CLI "Chemical Resistance" chart.

MAINTENANCE

Good housekeeping and regular cleaning is essential in order to maintain the performance of IF 19 EP. It is particularly importance in areas that are subject to regular spillage of chemicals. Spillages should not be allowed to dry, which results in higher concentrations of the chemicals, which may lead to early failure. Regular cleaning of the surface with a rotary scrubbing machine in conjunction with a water miscible cleaning agent or hot water washing at temperatures up to 50°C is recommended.

PRECAUTIONS

In case of contact with the eyes, rinse immediately with plenty of water and seek medical advice and after contact with the skin wash immediately with plenty of soap and water (do not use solvents). Prolonged contact with the skin should be avoided, especially where the user has an allergic reaction to epoxide materials. Always wear gloves and eye/face protection is necessary. Observe personal hygiene, particularly washing the hands after work has been completed or at any interruption whilst work is in progress. Care should be taken when removing gloves to avoid contaminating the insides. In case of accidents seek medical advice.

DISPOSAL/SPILLAGE

Spillage of any of the component products should be absorbed onto sand or other inert materials and transferred to a suitable disposable vessel. Disposal of such spillage or empty packaging should be in accordance with local waste disposal authority regulations.

NOTE : The information supplied in our literature is based upon extensive experience in order to help you. Our Company policy is one of continuous Research and Development; we therefore reserve the right to update this information at any time without prior notice. We also guarantee the consistent high quality of our products; however, as we have no control over site conditions or the execution of the work, we accept no liability for any loss or damage which may arise as a result thereof.

CONDITIONS OF SALE

Sold subject to the Company's conditions of sale which are available on request.

NOTE

The information supplied in this datasheet is based upon extensive experience and is given in good faith in order to help you. Our Company policy is one of continuous Research and Development; we therefore reserve the right to update this information at any time without prior notice. We also guarantee the consistent high quality of our products; however as we have no control over site conditions or the execution of the work, we accept no liability for any loss or damage which may arise as a result thereof.

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