PU Foam 20 C

2K PU Foam injection Grout

PU Foam 20 C is a hydrophobic grout based on polyurethane. Upon contact with water, it reacts to form a closed cell rubber-like foam, expanding its volume up to 27 times. The cured material maintains a constant volume, unaffected by water or dryness. It neither shrinks nor swells and can form a very dense material or foam depending on the pressure of injection.

Available Pack Sizes

991grams

Coverage

-

Application Areas

-

Features and Benefits
  • Negative side application is possible.
  • Deep penetration into very small cracks.
  • Foam increases in volume to fill cavities and voids.
  • Excellent bond to surfaces.
  • Good adhesive strength, tolerant of movement.
  • Constant volume, no shrinkage.
Application Instructions Surface Preparation

Check crack area and clean the surface with a wire brush or grinder.

Drill Holes

Drill holes near cracks using a hammer drill at a 45° angle from the surface to prevent packers from penetrating through the crack.
Position holes in a zigzag pattern, with each hole separated by a gap of 15-20cm.

Insert Packers

Insert packers into the drilled holes and fasten tightly using a T-wrench.

Pour PU Foam 20 C

Pour PU Foam 20 C into a plastic bottle.
Mix with the Accelerates

Connect Coupler

Connect the grease coupler with the installed packer, starting at a low area and moving to the upper area (down-up).

Inject PU Resin

Inject PU resin into the hole, starting with low pressure and gradually increasing. Stop injection when PU resin flows out from the cracks and move to another packer to repeat the process.

Remove Packers

After injection, remove packers using a hammer. Clean the surface with a scraper or grinder, and if needed, coat with sealing materials. Damaged areas can be sealed with polymer modified mortar using Repair Polymer.

Clean the Machine

After injection grouting, clean the machine properly using xylene thinner. Pour the thinner into the jar of the grouting machine and follow the cleaning procedure.

Precautions

Close the cap after use to avoid moisture exposure.
Wear protective clothing, gloves, and goggles while working.
In case of skin contact, rinse with water and soap for several minutes.
In case of eye contact, rinse cautiously with water for 15 minutes and seek medical attention.

Limitations

Do not use Hydro Plug 70 when the temperature is below 1°C and falling. Consult the local Carbolink office if there are any doubts about application or substrate conditions.

Physical Parameters
# Characteristic Value
1 Form Liquid type
2 Colour Brown
3 Solubility in water Hydrophobic
4 Appearance Light yellow Polyurethane Foam
5 Shelf Life 1 Year in tightly sealed container stored at a temperature of 0 to 30°C from date of import. Up to 3 months for reuse on opening the seal but keeping material in a closed container free from moisture.
Typical Properties
# Characteristic Value
1 Viscosity 100-200 mPa.s (KS F 4923)
2 Density 1.12 g/ml (ASTM D 3800-79)
3 Max Expansion (25°C) Ratio 10:1 Resin, 2,700%
4 Induction Time (25°C) Ratio 2:1 Resin, 15 sec
5 Gel Time (25°C) Ratio 2:1 Resin, 110 sec
6 Tensile Shear Strength (23°C) 4 N/mm² (KS M 3705)
7 Corrosiveness Non-Corrosive
7 Chemical Resistance Resistant to most organic solvents, mild acids, alkali
Data Reliability

All technical data provided in this document are based on laboratory tests. Actual performance may vary due to factors beyond our control.

Regional Compliance

Product specifications may vary based on local regulations. Please refer to the local Product Data Sheet for precise information.

Legal Disclaimer

The information and recommendations regarding the application and end-use of Carbolink products are provided in good faith based on our current knowledge and experience. Due to variations in materials, substrates, and actual site conditions, no warranty of merchantability or fitness for a specific purpose can be inferred. The user must determine the product's suitability for the intended application. Carbolink reserves the right to change the properties of its products. All proprietary rights of third parties must be observed. Orders are subject to our current terms of sale and delivery. Always refer to the most recent local Product Data Sheet, available upon request.

Guaranteed Reliability

We design our materials for exceptional lifespan and unwavering reliability.

Unbeatable Value

Exceptional Performance at an Outstanding Price

Certified Quality

Meeting Industry Standards for Performance and Safety